Scientia Agricultura Sinica ›› 2023, Vol. 56 ›› Issue (3): 490-507.doi: 10.3864/j.issn.0578-1752.2023.03.008

• SOIL & FERTILIZER·WATER-SAVING IRRIGATION·AGROECOLOGY & ENVIRONMENT • Previous Articles     Next Articles

Environmental Safety Risks in Agricultural Application of Effluents from Sugar Molasses-Based Fermentation Industries

WANG XiaoBin(), YAN Xiang, LI XiuYing(), TU Cheng, SUN ZhaoKai   

  1. Institute of Agricultural Resources and Regional Planning, Chinese Academy of Agricultural Sciences, Beijing 100081
  • Received:2022-01-04 Accepted:2022-05-09 Online:2023-02-01 Published:2023-02-14
  • Contact: LI XiuYing E-mail:wangxiaobin01@caas.cn;lixiuying@caas.cn

Abstract:

Sugar molasses is a by-product from sugar industries. The sugar molasses-based fermentation industries mainly refer to the fermentation industries using molasses from sugar mills as raw materials for alcohol or yeast fermentation. A large volume of effluents can be produced in the process of sugar molasses-based alcohol or yeast fermentation. Considering the possibility of resource utilization with such effluents, many sugar-producing countries (such as Brazil, India, and China) use the effluents for crop irrigation and fertilization or soil remediation directly into the farmlands by waste disposal methods. Because the effluents from sugar molasses-based fermentation industries are both high concentration organic wastewater, and heavy metal-polluted wastewater, which are difficult to be treated. With the long-term disposal of such effluents into the farmlands in some sugar-producing countries, the problems about ecological environment pollution in soil-crop-water systems are increasingly exposed. At present, some fertilizer production enterprises in China use such effluents as raw materials to produce organic water-soluble fertilizers (accounting for 32%), but the long-term research and monitoring data about environmental safety risks for agricultural application of the effluents from sugar molasses-based fermentation industries are still lack. This paper collected the relevant scientific research literatures since 1980 on the pollution characteristics of the effluents from sugar molasses-based fermentation industries, and their environmental impacts on agricultural application. Through the investigation and review on the relevant research data, this paper evaluated the environmental safety risks for agricultural application of the effluents from sugar molasses-based fermentation industries: (1) Such effluents were at a risk of seriously exceeding the limits for water quality standards, and a risk of ecotoxicity to plants. For example, such effluents had strong acidity, and high salinity, and contained not only high load organic pollutants, but also several heavy metals including 5 heavy metals (As, Hg, Cd, Pb and Cr), as well as other pollutants (such as Mn, Cu, Zn, Ni and Se, etc.). The concentrations of these pollutants mostly exceeded the limits of the Standards for Irrigation Water Quality (GB 5084—2021). (2) Such effluents for agricultural application were at a risk of farmland pollution. The concentrations of pollutants (such as Cu, Cd, Cr, Zn, Ni, Mn, Pb and Cl) detected from the soil samples irrigated with such effluents were about 10-641 times higher than those in the control soil. (3) Such effluents for agricultural application were at a safety risk of agricultural products. The concentrations of pollutants (such as Cu, Cd, Cr, Zn, Ni, Mn and Pb) detected in the grains of crops (wheat and mustard) irrigated with such effluents were about 3-12 times higher than those in the control crops, in which all the pollutants detected in the crops irrigated with such effluents exceeded both the allowable limits specified by FAO/WHO, but also the Maximum Levels of Contaminants in Food (GB 2762—2017) specified by China. In view of the issue of environmental safety risks for agricultural application of such effluents, therefore, it is necessary to strengthen the quality detection and risk control on the organic water-soluble fertilizer products with such effluents as raw material, to enable the safety of effluent utilization in agriculture.

Key words: sugar molasses, sugar industry, molasses-based yeast industry, molasses-based alcohol industry, sugar molasses-based fermentation industry, effluents from fermentation industry

Fig. 1

Production process flow chart of sugar industry and the sugar molasses-based fermentation industries[2,21]"

Table 1

Pollutant characteristics and discharge standard of wastewater from sugar molasses-based fermentation industries in China"

项目
Item
糖蜜发酵酒精工业废液
Effluents from alcohol industry
糖蜜发酵酵母工业废液
Effluents from yeast industry
GB 27631—
2011[62]
GB 25462—
2010[63]
污染特征
Values
超标倍数
Over-limit multiple
污染特征
Values
超标倍数
Over-limit multiple
pH 3.0-5.7 3.5-6.0 6-9 6-9
BOD5 (mg·L-1) a) 20000-80000 667-2667 3600-13780 90-345 30 40
CODCr (mg·L-1) b) 30000-180000 200-1200 8000-140000 53-933 150 150
SS (mg·L-1) c) 925-6000 19-120 170-5000 2-71 50 70
色度(稀释倍数)
Colourity (dilution ratio)
2000-5000 67-167 400-45800 7-763 30 60
氨氮NH3-N (mg·L-1) 40-890 4-89 100-1200 7-80 10 15
总氮Total N (mg·L-1) 500-12800 25-640 120-3000 5-120 20 25
总磷PO43- (mg·L-1) 10-3800 13-4750 2.4-400 2-400 0.8 1.0
总钾K2O (mg·L-1) 1000-25000 3000-7000
硫酸盐SO42- (mg·L-1) 6400-8000 400-8800
有机物OM (%) 5.5-9.6 8.1-9.2
参考文献Ref. [39-53] [32,54-61]

Table 2

Molasses-based alcohol, yeast fermentation processes and discharge related parameters of wastewater from sugar molasses-based fermentation industries"

制糖工业
Sugar industry
糖蜜发酵酒精工业
Molasses-based alcohol industry
糖蜜发酵酵母工业
Molasses-based yeast industry
主要原料Main raw materials 甘蔗/甜菜Sugarcane/beet 糖蜜Sugar molasses 糖蜜Sugar molasses
生产工艺流程
Production process
甘蔗压榨→蔗汁清洗→蒸发煮糖
→离心分蜜[21]
Sugarcane crushing→cane juice cleaning→evaporation by sugar boiling→molasses separation by centrifugation[21]
糖蜜发酵(酒曲)→蒸馏[65]
Molasses fermentation (distiller's yeast)→ distillation[65]
糖蜜预处理→发酵(酵母菌)→分离→浓缩→干燥[65]
Molasses pretreatment→fermentation (yeast)→separation→condensation→ drying[65]
糖蜜产出率(糖蜜/作物产量)
Molasses/crop yield (%)
甘蔗糖蜜约3%-4%[16]
Cane molasses about 3%-4%[16]
甜菜糖蜜约5%[17]
Beet molasses about 5% [17]
糖蜜消耗量 (糖蜜/成品)
Molasses consumption (molasses/products)
4.8 t糖蜜/1 t酒精[6]
4.8 t molasses/1 t alcohol [6]
5 t糖蜜/1 t酵母[26]
5 t molasses/1 t yeast[26]
废液排放量 (废液/成品)
Effluent discharge ( effluent
/ products)
1 t糖蜜/3 t蔗糖[3]
1 t molasses/3 t cane sugar[3]
12-16 t废液/1 t酒精[4]
12-16 t effluent/1 t alcohol[4]
60-150 t废液/1 t干酵母[5]
60-150 t effluent/1 t dry yeast[5]
废液主要污染特征
Pollution characteristics of molasses-based effluents
高浓度有机物--可生化性差;高浓度硫酸
盐--pH低[16,39]
High concentrated organic matter--poor biodegradability; high concentrated sulfate-- low pH[16,39]
高浓度有机物--可生化性差;高浓度硫酸盐--pH低[2,64]
High concentrated organic matter-- poor biodegradability; high concentrated sulfate--low pH[2,64]
废液主要处理方法
Main methods for treatment
of molasses-based effluents
生化处理/浓缩法等[16,39]
Biochemical treatment /condensation method, etc[16,39]
生化处理/浓缩法等[2,64]
Biochemical treatment /condensation method, etc[2,64]
废液主要利用方法
Main methods for utilization
of molasses-based effluents
发酵酒精或酵母等[2,16]
Fermented alcohol or yeast, etc[2,16]
直接农灌法/水溶肥等[16,39]
Direct crop irrigation /water soluble fertilizers, etc[16,39]
直接农灌法/水溶肥等[2,64]
Direct crop irrigation /water soluble fertilizers, etc[2,64]
水污染物排放标准
Related discharge standards
of water pollutants
制糖工业水污染物排放标准
(GB 21909—2008)[66]
Discharge Standard of Water Pollutants for Sugar Industry
(GB 21909—2008)[66]
发酵酒精和白酒工业水污染物排放标准
(GB 27631—2011) [62]
Discharge Standard of Water Pollutants for Fermentation Alcohol and Distilled Spirits Industry (GB 27631—2011) [62]
酵母工业水污染物排放标准(GB 25462—2010)[63]
Discharge Standard of Water Pollutants for Yeast Industry (GB 25462—2010)[63]

Table 3

Pollutant concentration of wastewater from sugar molasses-based fermentation industries, and standards for irrigation water quality /groundwater quality (mg·L-1)"

项目
Item
糖蜜发酵酒精工业废液
Effluents from
alcohol industry
糖蜜发酵酵母工业废液
Effluents from
yeast industry
WHO GB 5084—2021 GB/T 14848—2017
Hg 0-1 ≤0.001 ≤0.001 ≤0.002 >0.002
Cd 0.007-2.37 0.01 ≤0.01 ≤0.005 ≤0.01 >0.01
As 0.0056-0.5 0.1 ≤0.05-0.1 ≤0.01 ≤0.05 >0.05
Pb 0.0056-8.8 5.0 ≤0.2 ≤0.01 ≤0.1 >0.1
Cr 0.01-50.6 0.1 ≤0.1(VI) ≤0.05 ≤0.1 >0.1
Ni 0.019-5 0.02 0.2 ≤0.2 ≤0.02 ≤0.1 >0.1
Cu 0.05-940 3.2-7.8 0.2 ≤0.5-1.0 ≤1.0 ≤1.5 >1.5
Zn 0.0056-20 10-340 2.0 ≤2.0 ≤1.0 ≤5.0 >5.0
Cl 71-42096 63000-67300 140-350 ≤350 ≤250 ≤350 >350
Na 27-28000 19300-55090 69-207 ≤200 ≤400 >400
Se 0.0056-0.5 0.2 0.02 ≤0.02 ≤0.01 ≤0.1 >0.1
Mn 3.11-6410 7.97-66.7 0.2 ≤0.1 ≤1.5 >1.5
酚Phenol 0-10000 1 ≤0.002 ≤0.01 >0.01
EC(μS·cm-1) 8294-96000 25500-27600 700-3000
参考文献Ref. [11,13,39,44,51,70-86] [87-89] [90] [91] [92]

Table 4

Accumulation of pollutants in soil and crops irrigated with sugar molasses-based distillery effluents/sluge"

Cu Cd Cr Zn Ni Mn Pb Cl EC
(μS·cm-1)
污水Distillery effluent[13] (mg·L-1) 3.12±0.24 2.37±0.06 3.03±0.21 14.11±1.16 2.24±0.3 5.03±0.92 1.46±0.21 1860±36.85 10760±40
污泥Distillery sluge[99] (mg·kg-1) 118.96±2.54 2.05±0.53 8.12±0.18 130.26±8.43 27.20±2.64 88.24±0.44 19.76±0.65 355±59.25 3700±210
水质标准Standard for water quality (mg·L-1)
WHO[90] 0.2 0.01 0.1 2.0 0.2 0.2 5.0 140-350 700-3000
GB 5084—2021[91] ≤0.5-1.0 ≤0.01 ≤0.1 ≤2.0 ≤0.2 ≤0.2 ≤350
土壤Soil (mg·kg-1) CK (Control) 0.98±0.02 BDL 2.34±0.16 6.72±1.42 1.24±0.03 2.11±0.04 1.08±0.03 104±7.35 2030±10
+污水 Effluent 40.83±2.24 9.90±0.76 313±10.21 143±4.16 42.24±3.31 1352±10.92 30.81±2.21 1014.0±36.65 2490±20
土壤标准Standard for soil quality (mg·kg-1)
GB 15618—2018 [100] ≤50 ≤0.3 ≤150 ≤200 ≤60 ≤70 ≤200 [101]
农作物籽粒Crop seed (mg·kg-1)
小麦籽粒Wheat[13] CK (Control) 1.06±0.03 BDL 1.82±0.22 7.24±2.04 BDL 6.36±2.16 BDL
+污水 Effluent 5.06±0.63 1.06±0.03 8.16±2.05 28.26±3.18 4.12±1.03 18.43±2.16 8.06±1.16
芥菜籽粒Mustard[13] CK (Control) 1.86±0.19 0.46±0.03 1.26±0.57 8.34±1.83 BDL 12.86±1.72 BDL
+污水 Effluent 5.26±1.23 1.20±0.06 6.26±1.20 28.16±3.06 4.08±0.82 157.3±2.09 7.06±1.18
绿豆Green gram [99] CK (Control) 7.81±0.24 0.04±0.001 3.21±0.11 24.76±1.06 BDL 2.58±0.05
+20%污泥 Sluge 14.15±0.46 0.62±0.024 9.79±0.42 64.19±2.05 7.00±0.22 16.16±0.50
农产品标准Standard for food (mg·kg-1)
FAO/WHO[102] 3.0 0.21 0.02 27.4 1.63 2.0 0.43
GB 2762—2017 [103]
蔬菜/谷物 Vagetable/cereal
≤10[104] ≤0.05/≤0.2 ≤0.5/≤1.0 ≤20[105] 1.0 ≤0.2/≤0.2
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