中国农业科学 ›› 2016, Vol. 49 ›› Issue (9): 1767-1777.doi: 10.3864/j.issn.0578-1752.2016.09.013

所属专题: 薯类加工与营养

• 贮藏·保鲜·加工 • 上一篇    下一篇

鼠李糖乳杆菌利用甘薯废渣发酵产乳酸的研究

刘玉婷1,2,吴明阳1,靳艳玲1,沈维亮1,方 扬1,赵 海1   

  1. 1中国科学院成都生物研究所/中国科学院环境与应用微生物重点实验室/环境微生物四川省重点实验室,成都 610041
    2中国科学院大学,北京100049
  • 收稿日期:2015-04-01 出版日期:2016-05-01 发布日期:2016-05-01
  • 通讯作者: 赵海,E-mail:zhaohai@cib.ac.cn
  • 作者简介:刘玉婷,E-mail:liuyut90@163.com
  • 基金资助:
    国家现代农业产业技术体系建设专项(CARS-11-B-17)、中国科学院环境与应用微生物重点实验室/环境微生物四川省重点实验室开放研究基金(Y1D5031101)

Lactic Acid Fermentation by Lactobacillus rhamnosus from Sweet Potato Residue

LIU Yu-ting1,2, WU Ming-yang1, JIN Yan-ling1, SHEN Wei-liang1, FANG Yang1, ZHAO Hai1   

  1. 1Chengdu Institute of Biology, Chinese Academy of Sciences/Key Laboratory of Environmental and Applied Microbiology of Chinese Academy of Sciences/Environmental Microbiology Key Laboratory of Sichuan Province, Chengdu 610041
    2Graduate University of Chinese Academy of Sciences, Beijing 100049
  • Received:2015-04-01 Online:2016-05-01 Published:2016-05-01

摘要: 【目的】研究鼠李糖乳杆菌发酵甘薯淀粉加工废渣生产乳酸的工艺条件,为薯渣的治理和利用提供新的技术思路。【方法】使用元素分析仪对甘薯淀粉废渣中的主要元素进行分析测定,同时,在以菌体OD值法确定的鼠李糖乳杆菌的生长对数期内分别取不同时间点设置4组乳酸发酵试验,以该菌利用葡萄糖液体培养基产乳酸的发酵效率为考察指标确定该菌的乳酸发酵最适种龄。在此基础上,利用鼠李糖乳杆菌对甘薯废渣直接进行固体发酵:采用单因素试验方法分别考察接种量、发酵温度、碳酸钙添加量,以及外加氮源对乳酸发酵效率的影响;此外,考察外加氮源对发酵结束后薯渣固体发酵醪中的生物量的影响;结合正交试验设计,得到影响薯渣发酵产乳酸因素的最优组合。【结果】元素分析结果显示甘薯淀粉废渣是一种高C、H含量的生物质,其干渣中C、H元素质量百分含量分别达40.34%、6.16%,而N元素质量百分含量仅为0.32%,虽C元素含量丰富,但N元素相对匮乏,需要外加氮源方可进一步促进其生长代谢。通过菌体OD值法确定的鼠李糖乳杆菌的生长曲线显示,菌体接入2 h后OD值迅速增长,菌体生长进入对数期。8 h后OD值基本不变,菌体进入稳定期。确定了种子的对数生长期在2—8 h。在该时间区间内以4 h龄种子的乳酸发酵效率最高,达92.39%,对应残糖浓度最低,为0.59 g·L-1,确定4 h是鼠李糖乳杆菌乳酸发酵的最适种龄。薯渣固体发酵中分批单因素试验结果依次为:接种量在10%时发酵效率达最高,为83.87%;发酵温度在37℃时发酵效率最高,达85.55%;CaCO3添加量在5%时发酵效率达最大值,为90.24%;4种无机氮源中尿素组发酵效率达91.01%;尿素在0.8%添加量下发酵效率最大值为94.13%,同时发酵醪中活菌数达4.32×108 cfu/g。依据以上单因素试验结果,CaCO3适宜添加量为5%,与中和发酵体系中初始糖(10%)产生的乳酸所需的理论添加值相符,故以5%作为其固定添加量,不再列入正交试验的考察范围。此外,加入了纤维素酶作为考察因素,确定正交试验因素与水平,开展四因素三水平的正交试验,最终确立了最适薯渣发酵条件:接种量10%、尿素添加量0.8%、纤维素酶含量0.4%、发酵温度35℃、碳酸钙添加量5%,在该条件下发酵效率可达(96.55±0.866)%,发酵醪中活菌数达3.04×108 cfu/g。【结论】建立了低成本、简工艺、高效率的甘薯废渣发酵生产乳酸工艺。该工艺不仅适于工业化生产乳酸,同时易于被广大甘薯淀粉加工农户利用。

关键词: 鼠李糖乳杆菌, 甘薯渣, 发酵, 乳酸

Abstract: 【Objective】Lactic acid fermentation process by Lactobacillus rhamnosus using sweet potato residue was studied in this paper in order to provide new technical strategy for utilization of sweet potato dregs.【Method】Firstly, the major elements of sweet potato starch residue were measured by elemental analyzer, meanwhile, there were four fermentation groups carried out with four different time points during the logarithmic growth phase of L. rhamnosus which was identified through OD value of bacteria, the optimal seed age was confirmed taking the fermentation efficiency of lactic acid production using liquid glucose culture as index of investigation. Then on this basis, the sweet potato dregs were used by L. rhamnosus through solid state fermentation (SSF) in the following research: firstly, the effects of inoculation amount,temperature, CaCO3 quantity, nitrogen sources on lactic acid production were investigated through single factor experiments. In addition, the effects of nitrogen sources on viable bacteria counts in fermenting mash after fermentation were studied also. Then the optimal combination was established by further orthogonal design.【Result】Element analysis results showed that sweet potato starch residue was full of C and H, with weight percentage content of 40.34% and 6.16%, respectively. The content of N was only 0.32%. Although C was quite rich in sweet potato starch residue, N was deficient comparatively, it was necessary to add N source to promote growth and metabolism of L. rhamnosus furthermore. The growth curve of L. rhamnosus identified by ODvalue showed that the OD value of L. rhamnosus increased rapidly after inoculated for 2 h, which means that the logarithmic growth phase began. The OD value wasn’t change approximately after 8 h, which means that the stationary growth stage began. It was confirmed that the logarithmic growth phase of L. rhamnosus was 2 h to 8 h. The fermentation efficiency was the highest, reached 92.39%, when the seed age got to 4 h, and the content of residual glucose was the lowest, reached 0.59 g·L-1, it was confirmed that the optimal seed age of lactic acid fermentation was 4 h. The results of batch single factor experiment through SSF showed successively: The highest fermentation efficiency of 83.87% reached at 10%. The highest fermentation efficiency of 85.55% reached at 37℃, when CaCO3 quantity ranged from 1% to 7%, the highest fermentation efficiency of 90.24% reached at 5%; the fermentation efficiency of urea group reached 91.01% among 4 kinds of inorganic nitrogen source; when urea quantity ranged from 0.4% to 1.6%, the highest fermentation efficiency of 94.13% reached at 0.8%, the viable bacteria counts were 4.32×108 cfu/g. Based on the results of single factor experiments above, the optimal CaCO3 quantity of 5% was suitable for neutralizing the lactic acid produced by initial sugar in fermentation system of 10%, so it was unnecessary to change the optimal CaCO3 quantity, and it wasn’t investigated in the next orthogonal design. Besides, adding cellulase as investigation factor, designing the orthogonal experiment with four factors and three levels. Then, the fermentation optimum conditions were obtained, which were: the inoculation size 10%, urea amount 0.8%, cellulose amount 0.4%, temperature 35℃, CaCO3 quantity 5%, fermentation efficiency and viable bacteria counts, respectively, reached (96.55±0.866)% and 3.04×108 cfu/g under these conditions. 【Conclusion】A low-cost, simple-process, high-efficiency process condition was established which was not only suitable for lactate industry but also beneficial to sweet potato starch processing farmers.

Key words: Lactobacillus rhamnosus, sweet potato residue, fermentation, lactic acid