中国农业科学 ›› 2015, Vol. 48 ›› Issue (13): 2612-2621.doi: 10.3864/j.issn.0578-1752.2015.13.013

• 贮藏·保鲜·加工 • 上一篇    下一篇

核桃气体射流冲击干燥特性及干燥模型

赵珂,肖旭霖   

  1. 陕西师范大学食品工程与营养科学学院,西安 710119
  • 收稿日期:2015-01-13 出版日期:2015-07-01 发布日期:2015-07-01
  • 通讯作者: 肖旭霖,E-mail:xlxiao@snnu.edu.cn
  • 作者简介:赵珂,E-mail:zhaoke1993@snnu.edu.cn
  • 基金资助:
    科技部农业科技成果转化资金项目(2011GB236000171)、陕西师范大学大学生创新创业项目(cx14018)

Drying Characteristics and Model of Walnut in Air-Impingement Jet Dryer

ZHAO Ke, XIAO Xu-lin   

  1. College of Food Engineering and Nutritional Science, Shaanxi Normal University, Xi’an 710119
  • Received:2015-01-13 Online:2015-07-01 Published:2015-07-01

摘要: 目的】研究不同条件对核桃气体射流冲击干燥的影响,提高核桃干制品质、缩短干燥时间,得到干燥所需活化能并筛选出最适干燥模型。【方法】采用热管和自制气体射流冲击节能干燥技术相结合的方法,利用9组试验,探讨了不同射流风温(40、50和60℃)、介质风速(11、12和13 m·s-1)对物料干燥特性、有效水分扩散系数和活化能的影响,同时通过数据统计对5个干燥模型的拟合筛选,建立5个干燥动力学模型,分别为Page模型、Modified Page模型、Logarithmic模型、Herdenson and Pabis模型和Lemus模型,利用DPS软件对数据进行处理,拟合后得到最终的普遍适用的水分比MR与时间t的参数方程。【结果】与大多数食品物料的气体射流冲击干燥试验类似,核桃的气体射流冲击干燥主要属于降速干燥,没有恒速干燥阶段。风温对核桃气体射流冲击干燥的各个阶段影响均较大,风温越高,水分比下降越快,干燥速率越高。风速对干燥时长几乎无影响,但对于表面水分汽化阶段的速率具有一定影响,能够在这一阶段使干燥速率加快,对内部水分转移阶段的干燥速率几乎无影响。利用这一特点可以采用不同时段改变风温风速的方法,既缩短干燥时长又达到节能目的。总体来说对缩短干燥时间的影响顺序为:风温>风速。核桃气体射流冲击干燥的有效扩散系数随风温升高而增加,风速对其几乎无影响,通过费克第二定律求出了干燥过程中核桃的有效水分扩散系数,其值为0.9674×10-11—2.2231×10-11m2·s-1,由于其具有外壳等结构,所以比一般的食品物料的有效水分扩散系数低1—3个数量级。活化能随风速增大而增加,最低的活化能为27.644 kJ·mol-1。5个模型均具有较高的拟合度,能较好地对核桃气体射流冲击干燥进行描述,其中Modified Page模型有最大的确定系数R2、最小卡方值(χ2)和均方根误差(RMSE)。以Modified Page模型,通过DPS软件进行回归,建立了在风温为40—60℃,风速为11—13 m·s-1条件下核桃物料气体射流冲击干燥普遍适用的水分比MR与时间t的参数方程。【结论】射流风温与介质风速对核桃气体射流冲击干燥曲线、干燥速率曲线、有效水分扩散系数和活化能均有影响。根据在不同条件下得到的拟合值与试验组测定的观察值进行拟合比较,以风温为50℃、介质风速为13 m·s-1时干燥最佳。Modified Page模型与Page模型均适合描述在风温为40—60℃,风速为11—13 m·s-1条件下的核桃气体射流冲击干燥。而Modified Page模型拟合程度更高,是核桃气体射流冲击干燥最优模型。

关键词: 核桃, 气体射流冲击, 干燥特性, 干燥模型

Abstract: 【Objective】 In order to improve the dried walnut quality, shorten the drying time, the effects of different conditions on the walnut air-impingement jet drying were studied and the activation energy for drying was obtained and the optimum drying model was selected.【Method】 Using the method of energy saving technology of dry heat pipe combined with a self-made gas jet impingement equipment, in 9 groups of an experiment, effects of different jet air temperatures (40℃, 50℃ and 60℃) and air velocities (11, 12 and 13 m·s-1) on the drying characteristics of materials, effective moisture diffusion coefficient and activation energy were studied, at the same time, through the statistical data selection for the fitting drying models, 5 drying kinetics models were established. The 5 models are the Page model, the Modified Page model, the Logarithmic model, the Herdenson and Pabis model, and the Lemus model. The data were processed by using the DPS, after finishing the fitting, a parametric equation was obtained the final general MR and t. 【Result】 Compared to the most results of food material drying test, air-impingement jet drying of walnut mainly occurred in the falling rate drying period, and there was no constant drying rate stage. Air temperature had large influence on each stage of walnut air impingement. With the increase of the air temperature values, the drying rate was rising and the MR was decreased. The air velocity almost had no influence on the drying time, but had a certain influence on the rate of surface water vaporizing stage by increasing the drying time. The air velocity almost had no influence on the drying rate of internal moisture transfer stage had almost no influence, and by employing this feature, a method of changing the wind temperature and wind speed could be used in different periods, so not only the drying time was shortened, but also the purpose of energy saving was achieved. Overall, for shortening the drying time, the order of the influence was air temperature>wind speed. The drying rate of the air-impingement jet drying of walnut increased with the increase of air temperature, while had no effect by the air velocity increasing. Fick’s second law was used to calculate the effective moisture diffusivity of walnut in drying process and the values were in the range of 0.9674×10-11 to 2.2231×10-11 m2·s-1. Because of its shell structure so that the effective moisture diffusion coefficient was 1-3 orders of magnitude lower than other food materials. The activation energy was increased with the increase of the air velocity and the lowest activation energy was 27.644 kJ·mol-1. The five models had a higher fitting degree, and could better describe the walnut air impingement drying. The Modified Page model gave the highest coefficient of determination (R2), the lowest chi-square (χ2) and root mean square (RMSE). Based on the Modified Page model, regression analysis by using the DPS, a parameter equation was established between generally applicable moisture ratio (MR) for walnut air impingement drying and time (t) in the circumstance where the temperature of wind is 40-60℃ and the speed of wind is 11-13 m·s-1. 【Conclusion】 Air temperature and air velocity had influence on the drying curve, the drying rate curve, effective moisture diffusion coefficient and activation energy. According to the fitting result of the fitted values and the observated values under different conditions, the optimal drying condition was that the air temperature is 50℃ and the wind speed was 13 m·s-1. The Modified Page and Page models could properly describe the air-impingement jet drying behavior of walnut and could be used when the drying air temperature between 40 to 60℃, air velocities between 11 to 13 m·s-1. The Modified Page model fitting degree higher, it is the optimal model of the walnut air impingement drying.

Key words: walnut, air-impingement jet, drying characteristics, drying model